724.379.6440

AMPP QP6 · Zinc, 85/15, aluminum wire · Metallizing since 2000

Thermal Arc Spray Metallizing

We arc spray zinc, zinc-aluminum, and aluminum onto bridge steel, marine structures, and industrial steel. In our shops, at the fabricator, or on structures already standing.

Arc spray metalizing applied to a NYSDOT bridge girder end at Regal Industrial's Millville, NJ shop
Metallizing a NYSDOT girder end, Millville, NJ

Arc Spray Metallizing

We run Thermion twin arc electric equipment with 1/8" and 3/16" wire. Metallizing has been part of our work since 2000, and we have held QP6 without a lapse since we first earned it.

Equipment
  • Thermion precision twin arc electric
  • 1/8" and 3/16" wire diameters
  • Portable rigs for field and fabricator work
  • Blast equipment with grit recovery
Metalizing fabricated steel plate inside a containment enclosure
Arc spray applied to fabricated plate inside containment

Wire We Spray

99.9% zinc

Galvanic protection for bridge, marine, and industrial steel. The zinc gives itself up before the steel does.

Pure zinc

85/15 zinc-aluminum

Longer service life than zinc alone. Common on long-term infrastructure and severe exposure.

Zinc-aluminum alloy

1150 and 1350 aluminum

Where weight matters or chemical exposure rules out zinc.

Pure aluminum

Aluminum oxide

Non-skid on walkways, ramps, decks, and road plates.

Non-skid

Bronze, brass, copper, pewter

Architectural and decorative work.

Decorative

Hard and cored wires

Specified material properties for wear and specialty service.

Specialty

Sealers and colored polyurethane topcoats go over the metallized surface where the spec calls for it, or where the finish has to match.

Shop, Field, and Fabricator

Metallizing goes where the steel is. Most of it runs through our shops in Donora, Millville, and Pekin, but a standing structure is not going to come to us, and some fabricated members are too big to ship twice.

Shop applied

Offloading and reloading, edge grinding, blasting, metallizing, sealers and topcoats, splice plate and secondary member assembly with bolt torquing, and storage of finished work until you need it.

Field applied

Total containment around the member, dust collection, portable compressors and generators, portable blast equipment with grit recovery and cleaning, sealer application, and full QC documentation. Crews run self-sufficient and stay out of the way of other trades.

At the fabricator

For members too large or too costly to ship, we bring the equipment and the certification to their floor.

Field metalizing under a steel bridge girder inside containment
Field metallizing under a girder

Where It Goes

Bridge and highwayDOT girders, beams, and highway structures
Marine and lock & damPiers, docks, gates, and coastal steel
Power generation and industrialStructural steel and equipment in heavy service
ArchitecturalDecorative and non-skid installations
Road platesNon-skid surfacing on steel plate for road and utility work

The Federal Highway Administration points to metallizing as the corrosion protection tied to a 100-year service life on new steel bridges.

Qualifications

Certified and Audited

Regal is one of a small number of applicators worldwide holding QP6. We obtained the certification over 15 years ago and have passed the annual quality audit every year since without a lapse.

AMPP QP6Industrial thermal spray and metallizing
AMPP QP1Field application on complex industrial and marine steel
AMPP QP3Certified shop coating operations
AMPP / NACECertified coating inspectors, Levels 1, 2, and 3

Need Pricing or Have a Question?

Send us your project information or call us to speak with a coating expert.

Call 724.379.6440
Arc spray metalizing on structural steel at a Regal Industrial facility
Arc spray in progress