
THERMAL SPRAY METALLIZING
METALLIZING
Leading QP6 contractor and arc spray metallizing applicator since 2000. Thermal spray metallizing (metalizing) for steel bridges, marine and industrial structures—our wheelhouse.
ARC SPRAY METALLIZING EXPERTS
Regal Industrial Corporation has been a leading thermal spray metallizing applicator since 2000. We offer arc spray metallizing applications using Thermion Precision Arc machines with 3/16" and 1/8" wire diameters. As a certified QP6 contractor, Regal Industrial is one of only a few companies in the world that possesses an SSPC-QP6 metallizing certification for metallizing corrosion protection.

Precision Arc Spray Metallizing
Advanced thermal spray metallizing technology for metallizing corrosion protection and extended service life
Extended Service Life
Projects completed decades ago are being studied as case studies to validate the anticipated extended service life of metallized structures.
SSPC-QP6 Certified
One of only a few companies in the world with this certification. Over 15 years of consistent annual quality audits without interruption.
100-Year Bridge Life
The Federal Highway Administration promotes metallizing as the corrosion protection system associated with the 100-year service life of new steel bridges.
Flexible Delivery
Shop facilities, on-site for permanent structures, or at the fabricator's facility for items too large and costly to ship.
METALLIZING WIRE APPLICATIONS
Zinc aluminum metallizing, 85/15 zinc-aluminum, and pure aluminum wire for long-term metallizing corrosion protection
Zinc Wire
Pure zinc metallizing for superior galvanic corrosion protection. The zinc coating sacrifices itself to protect the underlying steel substrate.
- Bridge structures
- Marine environments
- Industrial steel
85/15 Zinc-Aluminum
Alloy combination providing enhanced durability and extended service life. Combines the benefits of both zinc and aluminum protection.
- Long-term infrastructure
- High-performance requirements
- Severe environments
Aluminum Wire
Aluminum metallizing for specialized applications requiring lightweight protection and excellent corrosion resistance.
- Specialty structures
- Weight-sensitive applications
- Chemical resistance
Specialty Applications
Aluminum Oxide
Non-skid applications for walkways, ramps, and decks
Bronze
Decorative installations for architectural projects
Brass
Decorative and aesthetic metallizing applications
Pewter
Decorative installations for specialty finishes
Hard & Cored Wires
Specialty applications requiring specific material properties
OUR WHEELHOUSE
Shop and field metallizing for steel bridges, marine and industrial structures
Metallizing for Steel Bridges
Thermal spray metallizing for DOT steel bridge structures and highway infrastructure
Marine Structures
Piers, docks, and coastal infrastructure
Industrial Structures
Power plants, processing facilities, and heavy industry
FEDERAL HIGHWAY ADMINISTRATION
The Federal Highway Administration promotes metallizing as the corrosion protection system in association with the 100-year service life of new steel bridges. Metallizing has been growing in popularity within the public infrastructure sector.
SSPC-QP6 CERTIFICATION
Our proof of expertise as a certified QP6 contractor in thermal spray metallizing
World-Class Certification
One of only a few companies worldwide
Regal Industrial is one of only a few companies in the world that possesses an SSPC-QP6 metallizing certification. This certification validates our organization's ability to execute metallizing projects to the highest standard.
Certification Scope: Industrial Thermal Spray/Metallizing
15+ Years Continuous
Uninterrupted certification history
We obtained this certification over 15 years ago and have consistently passed annual quality audits without an interruption of certification. This demonstrates our long-term commitment to quality and consistency.
Annual Audits: Passed consistently every year
SHOP SERVICES
Complete metallizing services in our controlled shop facility
FIELD SERVICES
Field metallizing of permanent structures and complete turnkey, self-sufficient operations at the fabricator's facility
FLEXIBLE APPLICATION OPTIONS
Making metallizing more efficient and available
At Our Shop Facilities
Complete in-house metallizing with all support services including storage of completed projects
On Jobsites
Recoating permanent structures that cannot be moved, with complete field containment and equipment
At Fabricator's Facility
For items too large and costly to ship, we bring our certified expertise to your location
PRECISION EQUIPMENT
State-of-the-art twin arc electric and arc spray metallizing technology
Twin Arc Electric
Advanced twin wire arc spray metallizing technology for precise thermal spray metallizing applications
Thermion Precision Arc
Industry-leading Thermion metallizing machines for consistent, high-quality results
3/16" and 1/8" Wire
Multiple wire diameter capabilities for various application requirements
PROTECT YOUR INFRASTRUCTURE
Partner with a Certified QP6 Contractor for Thermal Spray Metallizing
Regal Industrial is a leader in thermal spray metallizing and arc spray metallizing, aiming to make metallizing corrosion protection more efficient and available. Contact us for shop services, field installations, or on-site metallizing for steel bridges at your facility.